Quality

Inspection at every stage.
Not bolted on at the end.

Daily quality management meetings keep the floor aligned on standards, and inspection is built into the flow rather than added on as a final check.

Toyota Approved Supplier.

GC-QA-01

We qualified as a Toyota Approved Supplier and operate under the Toyota Quality System, which shapes how we handle inspection frequency, corrective action, and daily quality management on the floor.

Both workflows, one floor

Lead-free (RoHS) and leaded builds run as separate, controlled workflows, specified per assembly, not mixed.

MIRTEC automated optical inspection system on the production floor
FIG. 01 · MIRTEC AOIPOST-REFLOW

How quality is built into a build.

GC-QA-02 · INSPECTION FLOW

Every assembly moves through a sequence of programmatic and visual checks. If any one of them fails, it stops at that station, not at final.

  1. Automated paste inspectionEvery panel is inspected for solder paste volume and alignment before a single component is placed.
  2. Pick and placeThree SMT lines run fine-pitch and BGA placement with vision-guided positioning.
  3. Automated optical inspection (AOI)MIRTEC AOI after reflow catches component misalignment, polarity errors, and missed placements before any hand inspection.
  4. Wave solder or hand solderThrough-hole components are wave-soldered for volume or hand-soldered for low-volume and prototype work, with visual inspection after.
  5. DI washDeionized water wash removes flux residue without leaving ionic contamination behind.
  6. Conformal coat or pottingWhen spec calls for it, boards move to conformal coating or potting with UV-assisted post-coat inspection.
  7. Functional testFull functional test against customer spec, on custom test fixtures we build in-house.
  8. Final inspection and packVisual final inspection, labeling, and packaging to customer spec before ship.

Quality questions?

If you need to understand how we would handle a specific inspection requirement or a customer-mandated quality standard, the fastest path is a direct conversation.

Call 607-656-4117 Send a Quote Request